Astralpool Hurlcon Astralpool Gas Heater Hi-Limit Switch Kit - VDE
Astralpool Hurlcon Astralpool Gas Heater Hi-Limit Switch Kit - VDE is temporarily out of stock and will ship as soon as it's available.
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Don't Guess - Ask Us!
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Delivery and Shipping Info
Delivery and Shipping Info
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Warranty Information
Warranty Information
Astralpool Hurlcon Astralpool Gas Heater Hi-Limit Switch Kit - VDE
Astralpool Hurlcon Astralpool Gas Heater Hi-Limit Switch Kit - VDE is temporarily out of stock and will ship as soon as it's available.
Astralpool Hurlcon Astralpool Gas Heater Hi-Limit Switch Kit - VDE
High Limit / Overtemp Threaded Switch Kit for Hurlcon & Astral Gas Heaters. Includes 45° Hi Limit Switch, 55° Hi Limit Switch and the Two Brass Plugs. VDE Certified.
- Physically Stocked, unlike most "drop-shipping" websites.
- Shipped from VIC, NSW, WA, QLD
The most common reason for failure is a leaking brass plug causing the limit switch to corrode.
Notes & Installation:
- You should always replace both Inlet & Outlet High Limits when servicing a heater.
- When installing, make sure both male & female thread are clean. We recommend lightly lubricating the thread, and *gently* screwing them in, as the thread shaft is thin brass. Do not overtighten, as breakage is not covered by warranty.
Hurlcon Astralpool Jacuzzi:
- HX 70, HX 120, HX 150, MX 150, MX 200, MX 250, MX 300, MX 350, MX 400, MX 500, JX 130, JX 160, HiNRG 175, HiNRG 250, HiNRG 400, Viron 250, Viron 350, Viron 450, Viron 550, WX 70, WX 120, WX 150, ICI 200, ICI 400, Jacuzzi and many more.
- Campini Ty60 10/250 T210 41-04 55°C
Important Information:
- These are an Extremely Important Safety feature found on heaters, and are required by law. They must be replaced when necessary.
Manufacturer Catalogues, Diagrams & Part Numbers
Need exploded views, spare part numbers, product numbers, diagrams, or more product information? See the manufacturer catalogues: Astralpool Catalogue 2026 | Zodiac Catalogue 2026
To the layperson, plumbing sizes and their names can be confusing due to the nominal sizes and naming conventions used.
This is not something we made up. Plumbers and manufacturers have used nominal (meaning ‘by name only’) sizing for decades.
Simply put, in plumbing, named sizes are often not the actual measurements of the pipe, fitting, or part. A PVC pipe called “50mm” or “2"” does not measure 50 mm anywhere. Instead, it follows nominal sizing, an internationally-standardised naming system.
Almost all fittings we use in the pool & spa industry use “pressure PVC” pipe & fittings. Do not confuse with “DWV” or other pipe & fittings and their names and sizes.
Use the Outside Diameter (OD) to check your pipe against fittings. Below is a quick reference for common spa & pool pipe sizes:
| Imperial Name | Metric Name | Pipe Diameter (OD) |
|---|---|---|
| 1/2" | 15mm | ~21.2–21.5 mm |
| 3/4" | 20mm | ~26.6–26.9 mm |
| 1" | 25 mm | ~33.4–33.7 mm |
| 1.5" | 40 mm | ~48.1–48.4 mm |
| 2" | 50 mm | ~60.2–60.8 mm |
| 2.5" | 65 mm | ~75.2–75.5 mm |
To reiterate, these are nominal sizes and are designed to fit matching fittings — not to measure what their name suggests. These are based on PVC Pressure Pipe AS/NZ 1477 Dimensions1.
- º Internal diameters vary slightly by manufacturer and class.
- 1 Not all pool/spa fittings match these dimensions exactly. Some do not follow Australian or international standards. Chinese spas may use proprietary fittings.
Understanding Plumbing Sizes & Nominal Measurements
Plumbing sizes can be confusing. PVC and many other pipe systems use nominal sizes—the size is a name, not the exact measured dimension. This convention is used across most pool and spa systems and other plumbing areas so that pipes and fittings remain compatible.
Why pipe sizes don’t match the measurements
The Nominal Pipe Size (NPS) system standardises pipe dimensions so that pipes, fittings, valves, and accessories interoperate.
Plumbers work with these nominal names every day, but DIYers can be tripped up if they try to match by a tape-measure alone.
How to Measure Pipe Correctly
-
Pipe size is identified by:
- The pipe’s Outside Diameter (OD).
- The fitting’s Inside Diameter (ID) (socket opening).
- Pipe Class / Schedule (e.g., Class 9, 12, 18 or Sch 40) relates to wall thickness and therefore the Internal Diameter (ID) and pressure rating.
- The outside diameter of a fitting is not useful (wall thickness varies by manufacturer).
Hose & Tube Dimensions
Common flexible hose sizes used in pool/spa systems (approximate IDs).
| Imperial Name | Metric Name | Inside Diameter (ID) |
|---|---|---|
| 3/8" | 9–10 mm | ~9 mm |
| 3/4" | 19 mm | ~19 mm |
BSP – British Standard Pipe Thread Sizes
BSP thread names are also nominal. The thread OD will not equal the nominal name.
| BSP Thread Size Naming | Outside Diameter (mm / inch) | TPI |
|---|---|---|
| 1/16" BSP | 7.7 mm / 0.304" | 28 |
| 1/8" BSP | 9.7 mm / 0.383" | 28 |
| 1/4" BSP | 13.16 mm / 0.518" | 19 |
| 3/8" BSP | 16.66 mm / 0.656" | 19 |
| 1/2" BSP / 15 mm | 20.99 mm / 0.825" | 14 |
| 5/8" BSP | 22.99 mm / 0.902" | 14 |
| 3/4" BSP / 20 mm | 26.44 mm / 1.041" | 14 |
| 7/8" BSP | 30.20 mm / 1.189" | 14 |
| 1" BSP / 25 mm | 33.25 mm / 1.309" | 11 |
| 1-1/4" BSP | 41.91 mm / 1.650" | 11 |
| 1-1/2" BSP / 40 mm | 47.80 mm / 1.882" | 11 |
| 2" BSP / 50 mm | 59.61 mm / 2.347" | 11 |
| 2-1/4" BSP | 65.71 mm / 2.587" | 11 |
| 2-1/2" BSP | 75.18 mm / 2.960" | 11 |
| 3" BSP | 87.88 mm / 3.460" | 11 |
| 4" BSP | 113.03 mm / 4.450" | 11 |
| 5" BSP | 138.43 mm / 5.450" | 11 |
| 6" BSP | 163.83 mm / 6.450" | 11 |
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45C° & 55° Threaded High Limit + 2x 71060 Brass Plugs | 2x Red Spade Female Terminals
